Page 11 - AWA Vol.42-No3
P. 11

FOOd PrOCeSSING TeChNOlOGy ANd eQuIPMeNT

            ducona chooses Sidel’s blower with Preferential heating

                                         to expand into sauces





















         Ducona Holland BV (Ducona), a leading family-owned PET   The Sidel blower also helps the company to overcome
        bottle manufacturer based in the Netherlands, strengthened   challenges such as sustainable operations processing re-
        its commitment to efficiency and sustainability by installing   cycled PET (rPET) accounting for eighty percent of its total
        Sidel’s SBO 8 EvoBLOW blower with Preferential Heating
                                                              volume and lightweighting packaging. To match its sustain-
        technology to produce flat PET containers for sauces.
                                                              able ambition, Ducona is also supplying over thirty percent
         Ducona’s ongoing collaboration with Sidel reflects a shared
                                                              of the company’s energy needs with 8,800 solar panels.
        dedication to sustainable growth and flexible, high-perfor-
                                                              addressing the constraint of limited electricity availability
        mance packaging. This last investment enabled Ducona to
                                                              in the Netherlands which makes energy-efficient solutions
        expand into the sauce market and further its focus on light-
        weight, energy-efficient packaging.                   essential.
         The partnership between Ducona and Sidel spans more   As Schepers explained: “Of course, we use recycled PET
        than three decades, with Sidel’s expertise and innovative   in a lot of our products. Depending on what the customer
        solutions supporting Ducona’s evolution from its origins in   wants, we have from zero to hundred percent. If you pro-
        1991 producing bottles for Selchemie, to its current position   duce rPET, the process window is more restrictive than if
        as a leading PET packaging supplier.
                                                              you blow virgin bottles. And with Sidel Preferential Heating
         “We are growing not only in volume but also in the vari-  process, we achieve superior packaging quality with a bet-
        ety of products and market segments, offering more add-  ter bottle base’s shape whatever the recycling rate. And we
        ed-value packaging for water, syrups, juices, smoothies
                                                              also have the double air recovery system to save energy
        and now sauces,” said Gerben Schepers, CEO of Ducona.
                                                              which is very important for Ducona”.
         The company’s commitment to flexibility and rapid deliv-
        ery, guaranteeing shipment within 48 hours, is underpinned   Sidel’s advanced technology addresses all these distinct
        by its investment in state-of-the-art equipment, a need con-  manufacturing needs, supporting Ducona’s flexibility and
        sistently met by Sidel’s advanced technologies.       rapid changeovers across more than 500 SKUs and over
         Preferential Heating technology for flat containers su-  300 million bottles produced annually.  “With Sidel’s quick-
        perior quality                                        change technology, we can easily produce a wide variety of

         Ducona  investment in  Sidel’s  SBO 8  EvoBLOW  with Pref-  bottles within the expected delivery time,” Schepers noted.
        erential Heating marked a turning point in its production   Long-standing partnership
        capabilities. The new equipment enabled the manufacture
        of 16,000 bottles per hour and delivered substantial PET   The long-standing partnership with Sidel has been in-
        savings, reducing packaging weight by up to ten percent.   strumental in Ducona’s growth and ability to meet evolv-
                                                              ing market demands. Schepers recalled the importance of
         This technology proved especially valuable for producing
        complex, shaped containers for sauces, allowing Ducona to   Sidel’s early machines in improving bottle quality. He also
        achieve superior packaging quality at higher speed . “The   highlighted the comprehensive support Sidel provides,
        Sidel Preferential Heating technology provides much better   from packaging design, testing, molds to operator training,
        quality for the top-down flat bottles at a competitive cost   counting on a turnkey supplier with everything in one hand.
        compared with the traditional blowing process”.                                             Circle 11 on enquiry card
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