Page 12 - Vol.38-No.8
P. 12

MAREL

             ARABIAN FARMS STRIVES TO BE THE ROLLS

                 ROYCE OF THE UAE POULTRY INDUSTRY


                “QUALITY IS OUR NUMBER ONE FOCUS”



          The United Arab Emirates has a popu-
        lation of 9.4 million made up of almost
        200 nationalities. Expats are the main
        consumers of chicken products and are
        willing to spend extra on quality food.   With the increasing amount of cut-up
        Arabian Farms has seized the oppor-  products, we foresee chickens, currently
        tunity by focusing on the top end of   around 1,350 grams, getting bigger. This
        the market. “Quality is our number one   is financially attractive, because bigger
        focus,” says Dr. Suheel Ahmed, CEO of   cut-up parts simply make more money.”   Water treatment
        Arabian Farms Investment LLC.                                            Marel also installed Arabian Farms’ ren-
                                            Dr. Suheel continues about Arabian Farms’
                                            distribution, “Our distribution network is   dering and water treatment plant. First,
                                            huge, catering to all channels. Today, 70-  physical pretreatment already removes half
                                            80% of our table eggs are distributed   the pollution from the wastewater collect-
                                            through major retail outlets. We plan to   ed. Biological processes in several basins
                                            do the same with our chicken business. We   remove the rest until surface aeration in
                                            intend to be strong in other channels too   the last basin separates biological sludge
                                            such as HoReCa and small grocers,” says.   from purified water.
                                                                                 Dr. Suheel comments, “Al Ain is in the
                                                      The process               desert and water is a precious commod-
                                              Marel equipped the Arabian Farms plant  ity.  Still,  we  need  quite  some  water  to
                                            in Al Ain with a 3,000 bph processing line  run our plant. Our wastewater treatment
          Dr. Suheel explains the company’s choice  starting with the kill line, which includes  plant means that we don’t have to discard
        for Marel, “Arabian Farms wants to be  scalder, plucker, head puller and feet cut-  our used water. We have plans to irrigate
        the Rolls Royce of poultry operators with  ting. Next comes evisceration with a VOC  our 800,000m2 of land, plant trees and
        quality as our number one focus. To make  for combined vent opening and opening cut  convert it into a green zone, making our
        ourselves different, we chose only top  followed by a Nuova CoreTech automatic  humble contribution to the environment.”
        suppliers for our hatcheries, broiler sheds  eviscerator. After semi-automated giblet
        and processing plant. Marel was shortlisted  harvesting, a NIC cropper and an additional
        because of its strong name and its leading  washer for cleaning and wetting finish the
        position in the market. Our aim was to offer  evisceration job.
        local innovative chicken products that suit
        our market. We needed the most efficient   Products are chilled in a DownFlow+ air
        machines producing top quality products.   chilling tunnel, unique to the region. Ara-
        That’s why we chose Marel equipment.”   bian Farms’ management did quite some
                                            investigation on yield loss during chilling
          Implementation turned out very well.  and came to the conclusion that this way   About Arabian Farms
        “From both sides, this was a very profes-  of air chilling was the most effective and   Arabian Farms is a Saudi-based com-
        sionally managed project, well-planned and  efficient for them.          pany with two shareholders, Sedco
        with no misunderstandings or delays. From   A SmartLine Grader grades whole birds.   Holding and Bugshan Investments.
        the top to the operational level, all people   Some 50 to 60% of the products go to   Arabian Farms started in 1978 with an
        did a terrific job. Everybody worked very   the ACM-NT Compact line for cut-up. This   egg-producing farm in the outskirts of
        hard to meet requirements, completing the   automated system cuts wings and whole   Riyadh. In 1999 the company expanded
        project in a remarkably short time even   legs or separate thighs and drums. Front   to the Emirates. The Dubai entity soon
        with the pandemic in its last phase.”
                                            halves go to a Marel cone line for fillet-  became the flagship for the group, pro-
             Market expectations            ing. A TargetBatcher makes fixed-weight   ducing 120 million eggs annually. With
                                                                                 a firm commitment to quality, service
          In UAE, consumers are willing to pay more   product batches.           and product innovation, Arabian Farms
        for quality food. Arabian Farms focuses on                               has built a very strong brand identity
        this high-end market with its strategy of                                under the name SAHA.
        changing people’s minds from frozen to
        fresh. The company is convinced that fresh                                 Although 60% of the eggs in UAE
        locally produced chicken will eventually                                 are produced locally, locally produced
        replace most frozen products. Dr. Suheel                                 chicken meat accounts for just 20%
        explains, “The cut-up market has already                                 of the market. The rest is imported
        grown substantially to 50-60% in some                                    mostly as frozen chicken. To grab this
        outlets and this will continue. Consumers                                huge potential, Arabian Farms invested
        are looking for more convenience. Few con-                               in the greenfield project in Al Ain to
        sumers now want to cook a whole chicken                                  produce 6,000 tons of SAHA chicken
        or cut up a chicken themselves at home.                                  meat per annum.

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