Page 28 - AWA Vol.37 No.4
P. 28

TRACTORS

             AGRICULTURE SECTOR CAN BOOST DRIVE-


               TRAIN RELIABILITY WITH NSK BEARINGS



                                                                                or improper lubrication is yet another
                                                                                contributor to flaking.

                                                                                State-of-the-art materials
                                                                                 Further NSK solutions that are ide-
                                                                                al for gearbox manufacturers serving
                                                                                the agriculture sector include NSKHPS
                                                                                spherical roller bearings and HST thrust
                                                                                ball bearings. The former use state-
          Drive-train solutions for vehicles and   to a failed bearing are little short of   of-the-art material  technology  that
        machines in the agriculture industry   catastrophic. For  the OEM, it  could   provides  suitability  for  applications
        must meet  a variety  of  performance   mean warranty call-outs and damage   necessitating high loads.
        demands that typically centre on high   to professional reputation.      In fact, as NSK’s highest load-rating
        torque and high loads. Bearings for   In drive trains, flaking occurs when   spherical roller bearing (25% higher),
        transmissions, differentials and prop   bearing material fragments chip away   it is possible to downsize in some ap-
        shafts must therefore offer the highest   from the smooth surface of the race-  plications.
        levels of reliability and service  life.   way or rolling elements due to rolling   HST high-reliability cage-equipped
        NSK, based on decades of experience   fatigue, subsequently creating regions   thrust  bearings  are  specifically  for
        in supplying bearings for automotive   with  a  coarse  texture.  This  failure   applications in hydraulic static trans-
        drive trains, has successfully trans-  mechanism can result from a variety   missions (HST), found  commonly in
        ferred its knowledge and experience   of sources, including excessive load   machines/vehicles for the agriculture
        to applications in the agriculture indus-  and penetration by foreign matter.   sector. The bearing provides twice the
        try, bringing a number of distinct ad-                                  life of conventional thrust  bearings,
        vantages to OEMs and end users alike.    High-load bearings             thanks in part to the use of EP steel
           There are numerous emerging trends   To overcome the potential for flaking,   supported by a special heat treatment
        in the agriculture sector, which is now   NSK solutions include HR series high-  that resists sub-surface fatigue of the
        starting to follow the lead set by auto-  load bearings, which provide excellent   inner and outer races.
        motive. By way of example, there are   performance in drive-train applications
        growing calls for increased levels of   for the agriculture sector. Offering a   Added value
        downsizing to improve fuel economy,   higher  load-carrying capacity and   NSK  not  only  offers  an  extensive
        while EU legislation on CO2 emissions   longer operating life not only prevents   range  of proven products  for drive-
        is constantly tightening. However, by   flaking, but adds value through its abil-  train applications in the agriculture
        sourcing bearings that offer attributes   ity to support downsizing initiatives.   industry, but can provide added-val-
        such as a high load rating and low-fric-  HR series tapered roller bearings use   ue solutions for initiatives that in-
        tion running, it is possible to meet these   conical rollers guided by a back-face   clude downsizing, lower friction and
        challenges head-on.                 rib on the cone. These bearings are   reduced CO2. Through innovations
                                            capable of taking high radial and axial   such as special materials, advanced
              Specific demands              loads in one direction as the rollers are   heat treatment and innovative manu-
          While experience in automotive is   larger in both size and number.   facturing processes, NSK has been ben-
        advantageous,  there are a number     The HR series is also available as a   efitting the automotive sector with its
        of important differentiations when it   deep-groove ball bearing, which offers   expertise in transmission bearings for
        comes to applications for the agricul-  7-19% higher dynamic load rating and   many decades, with growing numbers
        ture sector. Whereas road vehicles   a 22-68% increase in ISO L10 life.   in agriculture also now gaining from
        demand good  acceleration/speed       To help counter the ingress of con-  this industry-proven resource.
        performance and travel on smooth    tamination, which is another common
        surfaces, farm vehicles must cope with   cause of flaking in drive-train bearings,   Press pictures
        rugged  terrain  and carry/pull  high   NSK’s TM series is proving popular.
        loads, which means that high torque   The seal is particularly effective in
        replaces high speed as the primary   the transmission systems of vehicles
        drive-train requirement.            for agriculture applications, where it
          Many pitfalls can arise if drive trains   can facilitate 2.5 times more service
        use poorly specified or incorrectly se-  life than open bearings.
        lected bearings. Common failures of   The innovative design of the seal lip
        transmission bearings include flaking,   structure prevents contaminants such
        fretting, cage damage and creep, all of   as gear dust from entering, while si-
        which have undesirable consequences.   multaneously allowing the passage of
        With modern agriculture so depend-  lubricating oil. In addition, the sealed-
        ent on high productivity through max-  in grease has a high affinity for trans-  1) NSK HR series tapered roller
        imised vehicle uptime, the potential   mission oil to aid initial lubrication. Poor   bearings can take high radial and
        costs and lost operational hours due                                        axial loads in one direction
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